Design of Utility Systems for Industrial Plants

This course is designed for Mechanical and Chemical Engineering professionals, faculty members, and students who are involved in the design, operation, and management of Chemical and Process Industry (CPI) facilities. It provides a comprehensive understanding of utility systems that are critical for safe, reliable, and efficient plant operations. The course begins with an introduction to essential utilities such as water, steam, nitrogen, compressed air, and electricity, along with applicable industrial codes, safety regulations, and environmental guidelines. Learners will gain in-depth knowledge of compressed air system design, focusing on stable and energy-efficient supply, air quality requirements (ISO 8573), and relevant standards to minimize corrosion, malfunctions, and safety risks. The nitrogen system module covers high-purity nitrogen generation and supply for blanketing, purging, inerting, and pressure transfer, with emphasis on international standards such as API 2000, ASME B31.3, and NFPA 55. The water system modules (Part I & II) address sourcing, treatment, storage, and distribution of raw, potable, fire, boiler feed, soft, demineralized, and seawater, including treatment methods, chemical dosing, corrosion control, equipment procurement strategies, and design references. Overall, the course equips learners with practical design knowledge to optimize utility performance, ensure compliance, and enhance operational efficiency while minimizing energy use and environmental impact.

This course on Design of Special Utility Systems is intended for Mechanical and Chemical Engineering professionals, faculty members, and students who seek practical and design-oriented knowledge of industrial utility systems. The program covers the systematic design of fuel systems, thermic fluid systems, steam and condensate systems, and refrigeration systems used in process plants and industrial facilities. Learners will gain a clear understanding of fuel system components such as storage, pumping, filtration, and metering, along with the evaluation and selection of solid, liquid, and gaseous fuels for efficient and environmentally compliant operation. The course develops competency in thermic fluid system design by focusing on fluid characteristics, heat transfer efficiency, safe operation, and energy optimization. Participants will also learn the fundamentals of steam generation, distribution, pressure control, and condensate recovery to enhance reliability and reduce energy losses. In addition, the course explains refrigeration principles, refrigeration cycles, refrigerant selection, and component sizing to achieve efficient and safe cooling solutions. Overall, the course equips learners with the ability to design robust, energy-efficient, and compliant special utility systems for real-world industrial applications.