Lean Management Specialist Certification Program

Packt via Coursera

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Go to class

Provider

Coursera
Pricing

Paid Course
Languages

English
Certificate

Certificate Available
Effort

14 weeks, 1 hour a week
Sessions

Self-Paced
Level

Intermediate
Subtitles

English

Found in

Overview

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This course covers Lean principles, from core Lean Management philosophy to tools like Toyota Production System, Value Stream Mapping, and Kaizen. Streamline operations, eliminate waste, and drive continuous improvement in manufacturing, services, and knowledge work. Prepares you for Lean Specialist certification exam. This training program introduces core Lean principles, laying the foundation for transforming operations through waste reduction, efficiency improvement, and continuous learning. You will explore the origins of Lean Management, focusing on pioneers like Sakichi Toyoda, Taiichi Ohno, and Henry Ford, and how their philosophies shaped modern production systems. With these principles, you’ll learn to identify value from the customer's perspective and eliminate non-value-added activities. The course progresses into advanced concepts, such as the Toyota Production System (TPS), which explains the two pillars of Just-In-Time (JIT) and Jidoka. You will also dive deep into Value Stream Mapping (VSM), enabling you to analyze and improve processes effectively. The Kaizen philosophy, focused on continuous improvement, and tools like 5S for workplace organization will further enhance your ability to apply Lean in various environments. The final section of the program focuses on leadership in Lean environments, offering insights into coaching teams, sustaining improvements, and problem-solving through techniques like PDCA (Plan-Do-Check-Act). With a comprehensive wrap-up and certification readiness, this course prepares you to become a Lean Specialist, equipped to implement these transformative strategies in your own organization. This course is designed for business professionals, managers, and operations personnel who want to master Lean principles and improve operational efficiency. Prerequisites include basic knowledge of business processes or management concepts. The course blends theoretical knowledge with practical application. Each concept is introduced with real-world examples, followed by interactive exercises to reinforce your understanding. By the end, you'll have a clear roadmap to implement Lean strategies in your workplace. This course is based on Lean Management Specialist Certification Program, by Pavan Kumar and Hitesh Patel. This video is licensed and distributed by Packt. All rights reserved. Packt is one of the world's most prolific publishers of cutting-edge technical content. For over two decades we've made it our mission to curate and publish the knowledge of only the very best technical experts. We focus on real-world courses that help our customers get the job done, with coverage that extends across a wide range of established and cutting-edge technical topics. If you're an individual or an organisation that embraces learning by doing, Packt is the perfect fit for you.

Syllabus

Lean Manufacturing | Lean Management: Course Introduction & Certification
- This module provides an overview of the Lean Management course, outlining the skills and knowledge necessary to pursue the Lean Management Specialist certification. Learners will gain insight into the course structure, learning outcomes, and the requirements for certification.
Lean Manufacturing | Lean Management: What Is Lean Management?
- This module provides an in-depth overview of Lean Management, covering its modern definition, core principles, and applications across different industries. Learners will explore how Lean differs from traditional mass production and understand its universal relevance in manufacturing, services, and knowledge work.
Lean Manufacturing | Lean Management: Lean Pioneers & Origins of Lean Thinking
- This module explores the foundational principles of Lean thinking through the contributions of key figures like Sakichi Toyoda, Henry Ford, and Taiichi Ohno. Learners will gain insight into concepts such as built-in quality, flow, and waste elimination, and how these ideas evolved into modern Lean management practices.
Lean Manufacturing | Lean Management: Toyota Production System (TPS) Explained
- This module provides an in-depth exploration of the Toyota Production System (TPS), focusing on its principles, structures, and practices that contribute to lean manufacturing success. Learners will gain an understanding of how TPS drives efficiency, continuous improvement, and respect for people within production systems.
Lean Manufacturing | Lean Management: What Is Value from Customer Perspective?
- This module explores the principles of Lean management, focusing on identifying customer value, distinguishing between value-added and non-value-added activities, and recognizing common types of waste in business processes. Learners will gain the ability to analyze operational inefficiencies and improve organizational productivity through Lean thinking.
Lean Manufacturing | Lean Management: What Is Value Stream Mapping (VSM)?
- This module introduces learners to the fundamental concepts of Value Stream Mapping (VSM) in Lean management. It covers the purpose, key symbols, and metrics used in VSM, as well as how to create current-state and future-state maps to identify process inefficiencies and improvement opportunities. Learners will gain the knowledge needed to apply VSM for system-level optimization and waste reduction.
Lean Manufacturing | Lean Management: What Is 5S Workplace Organization?
- This module explores the 5S workplace organization methodology, its five core steps, and how it can be applied and sustained in various environments such as manufacturing, service, and office settings. Learners will gain an understanding of how 5S contributes to workplace efficiency and visual management practices.
Lean Manufacturing | Lean Management: What is Jidoka and Poka-Yoke
- This module explores key Lean manufacturing concepts, including Jidoka for early abnormality detection and Poka-Yoke for error-proofing. Learners will gain an understanding of how these techniques improve quality and efficiency in production processes.
Lean Manufacturing | Lean Management: Just in Time & Push and Pull System
- This module explores the principles of Lean manufacturing, focusing on the differences between push and pull systems, the implementation of Just-In-Time (JIT) production, and the challenges of maintaining efficiency while managing inventory and flow. Learners will gain an understanding of key concepts like Takt time, flow, and inventory control, as well as practical limitations of JIT strategies.
Lean Manufacturing | Lean Management: What Is Kaizen
- This module explores the concept of Kaizen, focusing on its role in fostering continuous improvement within organizations. Learners will examine how small changes can lead to significant business outcomes and understand the cultural aspects that support ongoing development. The content also highlights the differences between Kaizen and other improvement methods.
Lean Manufacturing | Lean Management: What Is Genchi Genbutsu (Go & See)
- This module explores the core principles of Genchi Genbutsu and Gemba walks, emphasizing the importance of direct observation in identifying and solving problems in Lean Management. Learners will gain skills in avoiding assumption-based decision-making and implementing effective workplace observation techniques. The content also covers best practices for continuous improvement through real-time data and situational awareness.
Lean Manufacturing | Lean Management: Lean Leadership, Mindset & PDCA Cycle
- This module explores the principles of Lean problem-solving, including the use of the 5 Whys technique, root cause analysis, and the PDCA cycle. Learners will gain practical skills in continuous improvement and systematic problem-solving within Lean frameworks. Through real-world examples and knowledge checks, learners will develop a mindset for ongoing operational refinement.
Lean Manufacturing | Lean Management: Lean Leadership, Coaching & Sustainability
- This module explores essential leadership behaviors, coaching strategies, and sustainability practices in Lean management. Learners will gain insights into how to lead Lean initiatives effectively, support teams through coaching, and ensure long-term continuous improvement.
Course Wrap-Up & Certification Readiness
- This module helps learners consolidate their understanding of Lean management principles, prepare for certification, and apply Lean concepts to real-world scenarios. It includes a review of key topics, a certification-style quiz, and guidance on implementing Lean in professional settings.