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Single-cylinder Diesel Engine Construction and Maintenance

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Overview

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The Single-Cylinder Diesel Engine Structure and Maintenance course is designed for majors such as Agricultural Machinery Application and Maintenance, and Unmanned Aerial Vehicle Operation and Flight, and is a core professional course offered in the second year.

Its prerequisite courses include the Use of Common Tools for Mechanical Maintenance, Mechanical Foundations, the Construction and Maintenance of Tractor Electrical Equipment, etc. After entering higher vocational colleges for further study, students will continue to study courses such as Single-Cylinder Diesel Engine Structure and Maintenance.

Based on the Tractor Maintenance category of the Vocational College Skills Competition and in conjunction with the learning situation of secondary vocational students, the course is divided into 5 projects. Project 1 covers the Basic Knowledge of Single-Cylinder Diesel Engines, Project 2 focuses on the Use and Maintenance of Single-Cylinder Diesel Engines, Project 3 is about Fault Diagnosis of Single-Cylinder Diesel Engines, Project 4 involves Disassembly and Inspection of Parts of Single-Cylinder Diesel Engines, and Project 5 is about Reassembly and Tuning of Single-Cylinder Diesel Engines.

The content progresses from easy to difficult, starting with understanding the structure, parts, and working principles of single-cylinder diesel engines, then analyzing the reasons why they may not operate normally, conducting disassembly and inspection, and finally, reassembling and tuning the single-cylinder diesel engines.

Syllabus

  • Project I Basic Knowledge of Single-Cylinder Diesel Engines
    • 1.1 Overview of Single-Cylinder Diesel Engines
    • 1.2 Widely Used Single-Cylinder Diesel Engines
    • 1.3.1 Crank-Connecting Rod Mechanism of a Single-Cylinder Diesel Engine
    • 1.3.2 Valve Mechanism of a Single-Cylinder Diesel Engine
    • 1.3.3 Five Major Systems of a Single-Cylinder Diesel Engine
  • Project II Operation and Maintenance of Single-Cylinder Diesel Engines
    • 2.1 Technical Specifications for Using Single-Cylinder Diesel Engines
    • 2.2 Fundamentals of Single-Cylinder Diesel Engine Running-In
    • 2.3 Maintenance Techniques for Single-Cylinder Diesel Engines
  • Project III Fault Diagnosis of Single-Cylinder Diesel Engines
    • 3.1 Necessary Conditions for Normal Startup and Operation of Single-Cylinder Diesel Engines
    • 3.2 Diagnosis and Troubleshooting of Single-Cylinder Diesel Engine Failures to Start
    • 3.3 Diagnosis and Troubleshooting of Common Faults in Single-Cylinder Diesel Engines
  • Project IV Disassembly and Components Inspection of Single-Cylinder Diesel Engines
    • 4.1 Disassembly Steps for Single-Cylinder Diesel Engines
    • 4.2.1 Cylinder Wear Measurement Inspection(1)
    • 4.2.2 Cylinder Wear Measurement Inspection(2)
    • 4.3.1 Valve Inspection (1)
    • 4.3.2 Valve Inspection (2)
  • Project V Re-Assembly and Commissioning of Single-Cylinder Diesel Engines
    • 5.1 Single-Cylinder Engine Installation Steps
    • 5.2.1 Valve Clearance of Single-Cylinder Diesel Engines(1)
    • 5.2.2 Valve Clearance of Single-Cylinder Diesel Engines(2)
    • 5.3.1 Checking and Adjusting the Fuel Injection Advance Angle (1)
    • 5.3.2 Checking and Adjusting the Fuel Injection Advance Angle (2)
  • Final Exam

    Taught by

    Guangxi Technological College of Machinery and Ele

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