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XuetangX

Industrial robot application system integration

via XuetangX

Overview

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With the rapid development of technology, intelligent manufacturing has become a key force in promoting the transformation and upgrading of the manufacturing industry. As an important component of intelligent manufacturing, industrial robots' system integration and application technology are of great significance for improving production efficiency, ensuring product quality, and reducing operating costs. In the context of increasingly fierce global manufacturing competition, mastering the integration and application skills of industrial robot application systems has become an indispensable part of cultivating high-quality technical talents in the new era.

Industrial robot application system integration is the organic integration of the robot body with various peripheral devices and control systems to achieve efficient operation of automated production lines. This process not only tests the technical level of engineers, but also reflects a profound understanding of the concept of intelligent manufacturing. Through system integration, enterprises can significantly improve production efficiency, optimize production processes, reduce manual intervention, and enhance production safety. Therefore, the integration of industrial robot application systems plays an irreplaceable role in promoting the development of manufacturing towards intelligence and high-end direction.

This course provides a detailed introduction to the composition of industrial robot workstation systems, data interaction between robots and peripheral devices, robot vision, and other key technologies, guiding students to master the integration and application skills of FANUC industrial robot workstation systems. The course is divided into 12 projects and 35 tasks, mainly including the classification and application integration of I/O signals for FANUC industrial robots, the integration of FANUC industrial robots with DeviceNet I/O modules, the integration of FANUC industrial robots with conveyor belt devices, the integration of FANUC industrial robots with weighing devices, the integration of MODBUS_TCP communication between FANUC industrial robots and Siemens S7-1200 PLC, the integration of TCP/IP communication between FANUC industrial robots and Siemens S7-1200 PLC, the integration of FANUC industrial robots with three-dimensional warehousing, the integration of FANUC industrial robots with rotating feeding trays, the integration of FANUC industrial robots with positioners, and the integration of FANUC industrial robots with Cognex intelligent cameras.

This course aims to meet the needs of intelligent manufacturing development and cultivate high-quality technical talents with skills in industrial robot application system integration and application. We hope that through this course, we can stimulate students' interest in learning, enhance their technical skills, and cultivate their professional ethics and sense of social responsibility. I believe that in the near future, these outstanding talents will play an important role in the field of intelligent manufacturing and contribute their own strength to promoting the transformation and upgrading of the manufacturing industry.


Syllabus

  • Course Introduction
    • Project 1: Signal Classification and Application of FANUC Robots
      • 1.1 Classification of FANUC Robot IO Signals
      • 1.2 Configuration of FANUC Robot IO Signals
      • 1.3 Specific Application and Complementary Settings of FANUC Robot RI/RO
      • 1.4 Functions and Allocation of FANUC Robot Peripheral Equipment (UOP)
    • Project 2: Introduction and Usage of Macro Instruction Function of FANUC Robot
      • 2.1 Macro Program Call
      • 2.2 Manual Operation of Macro Programs, UK, SU and Action Groups Concept
    • Project 3: Setting reference points for FANUC robots
      • 3.1 Reference Point Setting and UO7 Output Variation
    • Project 4: MODBUS TCP Communication between FANUC Robot and Siemens S7-1200 PLC
      • 4.1 Modbus TCP Communication and MB_Client Instruction
      • 4.2 ModBus Teaching Pendant Settings
      • 4.3 Configuration, Programming and Effect Demonstration of Siemens PLC Hardware
    • Project 5:TCP/IP Communication between FANUC Robot and Siemens S7-1200 PLC
      • 5.1 TCP/IP Communication Protocol and Socket
      • 5.2 Introduction to KAREL Programming Language
      • 5.3 TCP/IP Communication Instructions TSEND_C and TRCV_C in Siemens PLC
      • 5.4 TCP/IP Protocol Network Communication Test
      • 5.5 Robot Parameter Setting of TCP/IP Protocol Network Communication
      • 5.6 Connection between TCP/IP Protocol Network Communication Robot and Server
      • 5.7 Data Sending and Reception between TCP/IP Protocol Network Communication Robot with the Server
      • 5.8 Data Sending and Reception between PLC and Clients via TCP/IP Protocol Network Communication
      • 5.9 Data Sending and Reception between Robot and PLC via TCP/IP Protocol Network Communication
      • 5.10 Demonstration of Karel Program Automatic Running after the Robot is Power-on
    • Project 6:FANUC Robot Devicenet Master-Slave Communication Settings
      • 6.1 DeviceNet Bus
      • 6.2 Example of FANUC Robot Master-Slave Communication Setup on Devicenet—Robot as Master Station
    • Project 7: Integration of FANUC Robot and Conveyor Belt
      • 7.1 Integration of FANUC Robots with Conveyor Belt
    • Project 8: Integration of FANUC Robot and Weighing Device
      • 8.1 Integration of FANUC Robot with Weighing Device
      • 8.2 Workpiece Quantity Transmission and Display of the Integration of FANUC Robot with Weighing Device
      • 8.3 Demonstration of Data Transmission and Reception between Group Input and Output Function of FANUC Robot and PLC
    • Project 9: Integration of FANUC Robots and Three-Dimensional Warehousing
      • 9.1 Communication Between Siemens S7-1200 PLC and Automated Warehouse
      • 9.2 Communication between Siemens S7-1200 PLC and Robot
      • 9.3 Data Interaction between FANUC Robot and Automated Warehouse
    • Project 10: Integration of FANUC Robot and Rotating Feeding Disk
      • 10.1 Motion Control Instructions of Siemens PLC
      • 10.2 Motion Control Configuration of Rotary Feeding Tray
      • 10.3 Integration Application Programming of FANUC Robot and Rotary Feeding Tray
    • Project 11: Integration of FANUC Robot and Positioner
      • 11.1 Mechanical Structure and Servo Drive System of Positioner
      • 11.2 Modbus RTU Communication Instructions and PLC Communication Programming
      • 11.3 Communication Configuration of Siemens 1200 PLC for Controlling Positioner
      • 11.4 Siemens HMI-Controlled Positioner
      • 11.5 Three Views of Positioner's Rotation Angle
    • Project 12:Integration of FANUC Robot and Cognex Camera
      • 12.1 Industrial Vision Systems Composition
      • 12.2 Cognex Smart Camera Hardware
      • 12.3 Composition of Industrial Camera
      • 12.4 Ethernet Communication Simulation Between Cognex In-Sight Software and Debug Assistant
      • 12.5 Ethernet Communication Between Cognex In-Sight Software and Debug Assistant in Physical Camera Mode
      • 12.6 Cognex Camera Color Recognition for Workpieces
      • 12.7 Cognex Camera Angle Recognition for Workpieces
      • 12.8 Profinet Communication for Cognex Camera and Siemens S7-1200 PLC
      • 12.9 Integration of FANUC Robots with Cognex Cameras
      • 12.10 Programming of PLC and Robot for Vision-guided Motor Assembly Task

    Taught by

    GUANGXI TECHNOLOGICAL COLLEGE OF MACHINERY AND ELECTRICITY

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