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YouTube

Vertical MIG vs Flux-Core - Inch-Wide Weaves Put to the Test

Weld.com via YouTube

Overview

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Watch a comprehensive 24-minute welding demonstration that settles the debate between stringers and weaves for vertical uphill welding by comparing GMAW short-circuit MIG and dual-shield flux-core (FCAW) techniques using inch-wide weave patterns. Learn proper plate preparation and machine setup using the ESAB Rustler 280 Pro, then observe detailed comparisons between anti-spatter treatments and their effectiveness. Master the Christmas-tree weave technique for MIG root passes while discovering how to troubleshoot common issues like porosity through voltage adjustments. Explore the challenges and pitfalls of wide MIG weave passes before transitioning to dual-shield flux-core welding techniques. Study quick oscillation methods for flux-core root passes and understand what causes problems like blown holes during the filling process. Gain practical knowledge about equipment maintenance including regulator leak detection and fume-extractor filter replacement. Compare smooth weave methods for flux-core cap passes and analyze the final results between MIG and flux-core approaches. Receive key takeaways about when to choose each welding method and technique based on job requirements and application scenarios.

Syllabus

0:00 Intro, goals, and plate prep
1:25 MIG machine setup ESAB Rustler 280 Pro
3:40 Anti-spatter vs no anti-spatter test
6:05 MIG root pass: Christmas-tree weave
9:30 Tackling porosity and adjusting voltage
12:45 Wide MIG weave passes and pitfalls
16:20 Switching to dual-shield flux-core
18:10 Flux-core root technique quick oscillation
20:55 Filling and blowing a hole—what went wrong
23:15 Regulator leak & fume-extractor filter swap
25:40 Flux-core cap pass: smooth weave method
29:05 MIG vs flux-core results and key takeaways
31:10 Student shout-outs and outro

Taught by

Weld.com

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