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YouTube

Stopping MIG Welding Undercut At The Source

Weld.com via YouTube

Overview

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This 22-minute tutorial from Weld.com demonstrates how to prevent undercut in GMAW (MIG) welding by addressing root causes. Learn to identify undercut discontinuities at weld toes and discover how machine settings, wire sizes, shielding gas types, and welding techniques affect this common problem. Follow along as experts demonstrate proper gas cylinder handling, compare different shielding gas mixtures, and show how to avoid undercut in various transfer methods including short circuit, spray transfer, and pulse MIG welding. Gain practical insights on managing voltage settings, wire feed speed, heat input for different plate thicknesses, and selecting appropriate wire sizes to achieve clean, defect-free welds.

Syllabus

00:00 Introduction
00:28 What Is Undercut?
02:04 Swapping Out Welding Gas Bottles
05:24 Different Types Of Shielding Gas
07:42 Avoiding Undercut With Short Circuit MIG
08:42 MIG Welding With Too High Of Voltage
10:37 MIG Welding With Too High Of A Wire Feed Speed
11:48 Too Much Heat For Plate To Handle
14:53 Swapping To A Thicker Wire
17:44 Spray Transfer MIG 1F
18:20 Swapping To Spray Gas Mixture
20:10 Pulse MIG 2F Weld

Taught by

Weld.com

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