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This tutorial demonstrates the complete process of fabricating metal doors, creating door frames, and manufacturing custom metal hinges from scratch using GMAW (MIG welding) techniques. Follow along as experienced welders show how to select appropriate materials, execute precise miter cuts on angle iron using multiple methods, test-fit components, and assemble a durable toolbox door for a fabrication trailer. Learn time-saving techniques for making accurate miter cuts, proper MIG welding procedures for joining the frame components, and the step-by-step process of designing, creating, and attaching custom metal hinges. Perfect for DIY fabricators and welding enthusiasts looking to enhance their metalworking skills with practical, real-world applications.
Syllabus
00:00 Introduction
02:09 Material For Metal Door & Frame
03:23 Making Miter Cuts On Angle Iron
05:25 Testing The Door Frame Fit On The Toolbox Opening
06:10 Quicker Way Of Making Miter Cuts On Angle Iron
09:43 MIG Welding Together The Lid Frame
12:35 MIG Welding The Door Frame Onto Trailer
13:08 Making And Attaching Custom Metal Hinges
Taught by
Weld.com