Overview
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This course introduces mechanical machining, covering machine tools and fixtures, cutting processes, machining quality, accuracy control, and the design and calculation of machining process specifications.
Syllabus
- Chapter Ⅰ The introduction
- Chapter Ⅱ Machine tools and fixtures
- 2.1 Basic knowledge of machine tools
- 2.2 Clamping of workpiece
- 2.3 The overview of machine tool fixture
- 2.4 Six⁃point locating principle
- 2.5 Concept of location error
- 2.6 the workpiece is positioned on the cylindrical surface
- 2.7 The workpiece is positioned on the composite surface
- 2.8 Composition of workpiece clamping device and determination of workpiece clamping force
- 2.9 The typical clamping device
- 2.10 Special fixture design
- Chapter Ⅲ The process of machining and control
- 3.1 Basic knowledge of tool machining
- 3.2 The process of machining
- 3.3 The force of machining
- 3.4 Machining heat and Machining temperature
- 3.5 Tool wear, breakage and service life
- 3.6 Reasonable selection of metal machining conditions
- 3.7 Grinding principle
- 3.8 High speed machining and grinding
- Chapter Ⅳ Machining Quality
- 4.1 Fundamentals of machining quality
- 4.2 Machining accuracy
- 4.3 Initial error of machining process system
- 4.4 The influence of machine tool geometric errors on machining accuracy and its control
- 4.5 The influence of forced deformation of process system on machining accuracy of process system
- 4.6 Machining errors caused by thermal deformation of process system
- 4.7 The influence of residual stress of workpiece on machining accuracy and its control
- Chapter V Design of machining process specification
- 5.1 Process analysis of mechanical parts
- 5.2 Type and selection of parts blank
- 5.3 The selection principle of finish datum
- 5.4 The selection principle of rough datum
- 5.5 The selection sample of location datum
- 5.6 Selection of surface machining method
- 5.7 Process route formulation
- 5.8 Machining allowance and operation dimension
- 5.9 The concept of Process dimensional chain
- 5.10 The calculation of Process dimensional chain
- 5.11 Numerical control machining technology
- 5.12 Economic analysis of process
- 5.13 The establishment and calculation of assembly dimensional chain
- Final Exam
Taught by
Li Huazhi, Dong Junhui, Zhang Huiyun, Song Ming, Guo Chengcao, Chen Yong, Su Rui, Tang Wei, and Li Gangjun