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Fault Diagnosis Technology for New Energy Vehicles

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Overview

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Fault Diagnosis Technology for New Energy Vehicles is a core course in the NEV Technology program. It is designed for students in higher vocational colleges, technical staff in automotive repair enterprises, and NEV enthusiasts. The course aims to equip learners with the essential diagnostic skills needed for identifying and resolving faults in new energy vehicles through systematic and structured training.

The course provides a complete learning structure covering both theoretical foundations and practical skills. It is organized into seven core teaching modules, including: fundamentals of NEV inspection and diagnostics, high-voltage insulation testing, intelligent key and start systems diagnostics, and power battery system diagnostics, among others.

Based on higher vocational education standards and industry competency requirements, the course adopts a “project-driven, progressive competency” model guided by real enterprise tasks. It integrates technical training with moral education and practical modules, embedding craftsmanship, safety awareness, and a sense of industrial responsibility throughout to enhance students’ professionalism and holistic capabilities.

The course provides a comprehensive digital teaching resource library—including standards, micro-lectures, 2D animations, training worksheets, and test banks—supporting blended online and offline instruction. The “Preview–Instruction–Extension” approach is applied, along with a classroom cycle of “Presentation–Discussion–Practice–Reflection.” Supported by campus training centers and multiple industry–education collaboration bases, the course ensures seamless alignment between teaching and workplace requirements.

Syllabus

  • Project 1 Fundamentals of New Energy Vehicle Inspection and Fault Diagnosis
    • Task 1 Use of Inspection and Diagnostic Equipment
    • Task 2 Reading and Interpreting New Energy Vehicle Circuit Diagrams
    • Task 3 Measurement of Common Fault Types
  • Project 2 High-Voltage Insulation and Interlock System Testing and Fault Diagnosis
    • Task 1 High-Voltage Circuit Insulation Performance Testing and Fault Diagnosis
    • Task 2 High-Voltage Interlock Testing and Fault Diagnosis
  • Project 3 Intelligent Key and One-Button Start System Testing and Fault Diagnosis for New Energy Vehicles
    • Task 1 Keyless Entry System Testing and Fault Diagnosis
    • Task 2 One-Button Start System Testing and Fault Diagnosis
  • Project 4 Power Battery System Testing and Fault Diagnosis for New Energy Vehicles
    • Task 1 Power Battery Management System (BMS) Testing and Fault Diagnosis
    • Task 2 High-Voltage Contactor Control Signal Testing and Fault Diagnosis
    • Task 3 Power Battery Thermal Management System Testing and Fault Diagnosis
  • Project 5 Drive System Testing and Fault Diagnosis for New Energy Vehicles
    • Task 1 Drive Motor Controller Testing and Fault Diagnosis
    • Task 2 Resolver Sensor Testing and Fault Diagnosis for Drive Motors
    • Task 3 Drive Motor Cooling System Testing and Fault Diagnosis
  • Project 6 Charging System Testing and Fault Diagnosis for New Energy Vehicles
    • Task 1 AC Slow-Charging System Testing and Fault Diagnosis
    • Task 2 DC Fast-Charging System Testing and Fault Diagnosis
    • Task 3 DC-DC Low-Voltage Battery Charging System Testing and Fault Diagnosis
  • Project 7 Vehicle Network Testing and Fault Diagnosis for New Energy Vehicles
    • Task 1 Diagnostic Port Communication Line Testing and Fault Diagnosis
    • Task 2 Vehicle Communication Network Testing and Fault Diagnosis
  • Project 8 Diagnosis of Other High-Voltage Power-On Faults
    • 1.1 Fault Diagnosis of the Brake Switch in a New Energy Vehicle BYD Qin EV
    • 1.2 Diagnosis of Instrument Cluster Failures in BYD Qin EV New Energy Vehicles
    • 1.3 New Energy Vehicle BYD Qin EV Relay Fault Diagnosis

Taught by

GUANGXI TECHNOLOGICAL COLLEGE OF MACHINERY AND ELECTRICITY

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