ABOUT THE COURSE:It is proposed to include the fundamentals of deformation processing related to various manufacturing processes, metallurgical aspects and fundamentals of common metal joining processes of various engineering alloys, solidification and its physical metallurgy, processing of ceramic and their comparison with other materials. Additionally, the practical related to the course will be included so as to get idea of conducting processing experiments in lab such as casting, welding and forming besides knowledge on experimental tools and machinery required to conduct above experiments.INDUSTRY SUPPORT: All metal fabrication / manufacturing linked industries

Syllabus

Week 1:
Lecture1 : Principles of plasticity related to metal formingLecture2 : Cold, warm, and hot workingLecture3 : Dynamic recovery recrystallizationLecture4 : Material properties & metal formingLecture5 : Rolling
Week 2:
Lecture6 : ForgingLecture7 : ExtrusionLecture8 : Drawing and deep drawingLecture9 : Wire DrawingLecture10 : Sheet metal forming
Week 3:
Lecture11 : PressLecture12 : Shear based sheet metal forming processesLecture13 : Deformation based sheet metal forming processesLecture14 : Metallurgy and defect in formed products ILecture15 : Metallurgy and defect in formed products II
Week 4:
Lecture16 : Welding process: approachesLecture17 : Fusion joiningLecture18 : Solid state joiningLecture19 : Welding metallurgyLecture20 : TTT diagram
Week 5:
Lecture21 : CCT diagramLecture22 : Carbon equivalent and hardenabilityLecture23 : Welding of cast ironLecture24 : Welding of carbon steelLecture25 : Welding of stainless steel
Week 6:
Lecture26 : Welding of nonferrous alloysLecture27 : Joining of dissimilar metalsLecture28 : Metallurgy of dissimilar metals joiningLecture29 : Metallurgy and weld defect ILecture30 : Metallurgy and weld defect II
Week 7:
Lecture31 : Fundamental castingLecture32 : Thermodynamics of solidificationLecture33 : Nucleation and growthLecture34 : Cooling curve and undercoolingLecture35 : Modes of solidification
Week 8:
Lecture36 : Structure of castings and ingotsLecture37 : Heat transfer during solidificationLecture38 : Metallurgy of sand mould castingLecture39 :Metallurgy of die castingLecture40 : Metallurgy of investment casting
Week 9:
Lecture41 : Metallurgy and casting defect ILecture42 : Metallurgy and casting defect IILecture43 : Fundamentals of powder metallurgyLecture44 : Structure of ceramicsLecture45 : Ceramic powder preparation
Week 10:
Lecture46 : Ceramic powder forming and consolidation processes ILecture47 : Ceramic powder forming and consolidation processes IILecture48 : Mechanical properties & metal processed by different casting processesLecture49 : Mechanical properties & metal processed by different Forming processesLecture50 : Mechanical properties & metal processed by different Welding processes
Week 11:
Lecture51 : Sand moulding preparation: LabLecture52 : Sand mould testing: LabLecture53 : Melting practices: fluxing, degassing, modification: LabLecture54 : Casting defect analysis: LabLecture55 : Gas cutting and welding: Lab
Week 12:
Lecture56 : Manual metal arc welding & submerged arc: LabLecture57 : TIG and MIG welding: LabLecture58 : Press working: LabLecture59 : Rolling process: LabLecture60 : Blanking, punching, forming: Lab