Cover the fundamentals of warehousing operations, including inventory management, space utilization, automation, property disposal, and occupational safety. Gain the knowledge to improve warehouse efficiency and effectiveness.
Overview
Syllabus
Module 1: Warehouse Basics
- Define the purpose of warehouses and their different types, such as raw material storage, work-in-process, finished goods, and distribution warehouses.
- Understand the critical role of warehouses in the supply chain and how they contribute to product flow and inventory management.
- Examine key elements of warehouse design, including layout, storage systems, and workflow to ensure efficient operations.
Module 2: Performance Measurement
- Learn the importance of measuring warehouse performance and setting benchmarks to evaluate success.
- Identify key performance indicators (KPIs) and metrics used to measure warehouse efficiency, including productivity, utilization, and quality.
- Understand how to apply performance measurement tools to improve operational outcomes and minimize costs.
Module 3: Improving Warehouse Operations and Automation
- Identify specific areas within warehouse operations that need improvement and recognize the value of incremental improvements.
- Learn about warehouse automation systems and how they can streamline operations to increase efficiency and reduce manual labor.
- Understand the process of assessing opportunities for automation and applying appropriate technologies for warehouse management.
Module 4: Warehouse Profiling
- Understand the concept of warehouse profiling, which involves analyzing and documenting warehouse operations to identify improvement areas.
- Learn how to develop a warehouse profile by collecting and analyzing data on activities such as receiving, storing, and shipping materials.
- Examine how profiling can be used to make informed decisions on space utilization, process improvement, and inventory management.
Module 5: Warehouse Slotting
- Define warehouse slotting and its importance in optimizing space utilization and improving warehouse operations.
- Learn the key factors involved in slotting, such as item size, weight, quantity, and frequency of use.
- Develop a slotting tree to optimize inventory storage and improve the overall efficiency of the warehouse.
Module 6: Receiving
- Understand the receiving process, including the steps involved in inspecting and validating incoming goods to ensure accuracy and quality.
- Learn the importance of proper documentation and reporting of discrepancies to ensure accurate records.
- Explore the handling of hazardous materials during the receiving process, including safety measures and legal requirements.
Module 7: Warehousing and Storage Management
- Learn the principles of warehousing and storage management, including space utilization, inventory management, and layout design.
- Understand the different types of storage systems and how they affect warehouse operations, including pallet racking, shelving, and automated storage solutions.
- Examine how to utilize material handling equipment (MHE) to optimize storage and retrieval processes.
Module 8: Managing the Physical Inventory Process
- Understand the components of managing a physical inventory, including planning, training, and conducting inventory counts.
- Learn about the different types of physical inventories and how to ensure the accuracy of inventory records through effective management practices.
- Explore the role of security in managing the inventory process and maintaining the integrity of the warehouse system.
Module 9: Property Disposal
- Learn about the process of property disposal and its role in asset management, including legal and regulatory requirements.
- Understand how to properly dispose of surplus, obsolete, or unserviceable property in compliance with federal regulations and policies.
- Examine the different methods of disposal, including sale, donation, and destruction, and the associated documentation required for each method.
Module 10: Occupational Safety and Health Programs
- Understand the importance of occupational safety and health programs in warehouse operations.
- Learn about safety regulations, hazard identification, and risk management to ensure a safe working environment for warehouse staff.
- Examine the role of warehouse managers in implementing and enforcing safety protocols and accident prevention measures.
Taught by
Frank Borrelli and Brian Simms