Overview

By the end of this course, learners will be able to model, assemble, and simulate a complete kids bicycle using SolidWorks while applying professional CAD workflows and design best practices. Learners will develop the ability to create parametric parts, manage complex assemblies, and visualize mechanical motion in a structured, real-world case study. This course guides learners step by step through the design of all major bicycle components, including the frame, front fork, handlebar, wheels, drivetrain, seat, and pedals. Learners will benefit from hands-on exposure to 3D sketching, sweeps, lofts, surface modeling, patterning, in-context assembly editing, and motion studies. Emphasis is placed on symmetry, manufacturability, and design intent rather than isolated tools. What makes this course unique is its end-to-end, industry-style workflow that mirrors how real mechanical products are developed in professional environments. This course is ideal for intermediate SolidWorks users seeking to strengthen their practical design, assembly, and simulation skills through a complete mechanical case study.

Syllabus

Project Foundations & Front Fork Design

This module introduces learners to the overall bicycle design workflow in SolidWorks and establishes foundational modeling practices. Learners explore project objectives, required skill levels, and visualization goals before focusing on the front fork design. Through structured sketching, feature creation, and refinement techniques, learners develop a functional front fork component that forms a critical part of the bicycle’s steering system.

Handlebar, Mounts & Sub-Assemblies

This module focuses on steering-related components and their integration into sub-assemblies. Learners design the handlebar using 3D sketching and sweep features, create a functional lock mount, and assemble steering components with accurate mates. Emphasis is placed on symmetry, critical dimensions, and in-context editing to ensure proper fit and realistic behavior.

Bicycle Frame Completion

In this module, learners design the bicycle frame as a single structural component, reflecting real-world welded construction. Using lofts, sweeps, splines, and shell operations, learners create a lightweight yet realistic frame. The module emphasizes feature order management, symmetry, and refinement techniques to achieve a professional-grade bicycle frame.

Wheel Assembly & Drive Components

This module covers wheel creation and drivetrain elements essential to bicycle functionality. Learners model rims, hubs, spokes, sprockets, and links using revolve, patterning, and loft techniques. The module highlights efficiency through reusable sketches, circular patterns, and realistic material application.

Accessories, Final Assembly & Motion

The final module brings together all bicycle components into a complete assembly. Learners finalize accessory parts such as pedals and chains, apply advanced assembly mates, and validate the design through motion studies. The module concludes with visual styling and motion simulation to demonstrate functional movement and design intent.