Additive Manufacturing

Should a part be made with additive manufacturing? If so, what process should one select, and what design choices should one make? This course seeks to answer these questions by providing a framework called the DFAM staircase, and by providing a scorecard for assessing appropriateness for additive manufacturing. The necessary elements for each course are lecture videos, knowledge checks, and project completion. For additional information on certain topics, I've included supplemental readings and videos throughout various lessons that might enhance your knowledge. Because all resources are not available to all students, these materials are optional. In addition, you will note that some of the lectures feature our department’s graduate students. These excellent students are sometimes closer to the material, having learned it recently, so we greatly appreciate their participation in the instructional process.

Powder bed fusion is one of the additive manufacturing processes that has found the most application in functional part production. In this course we discuss this process in the context of polymers (selective laser sintering) and metals (laser powder bed fusion), with an emphasis on machine setup and post-processing. The necessary elements for each course are lecture videos, knowledge checks, and project completion. For additional information on certain topics, I've included supplemental readings and videos throughout various lessons that might enhance your knowledge. Because all resources are not available to all students, these materials are purely optional. In addition, you will note that some of the lectures feature our department’s graduate students. These excellent students are sometimes closer to the material, having learned it recently, so we greatly appreciate their participation in the instructional process.

This course looks at two photopolymer resin-based processes: material jetting and stereolithography. We walk through the build preparation, printing, and post-processing for both processes, and discuss the kinds of applications for which these processes are well suited. The necessary elements for each course are lecture videos, knowledge checks, and project completion. For additional information on certain topics, I've included supplemental readings and videos throughout various lessons that might enhance your knowledge. Because all resources are not available to all students, these materials are optional. In addition, you will note that some of the lectures feature our department’s graduate students. These excellent students are sometimes closer to the material, having learned it recently, so we greatly appreciate their participation in the instructional process.

This course is a deep dive into the most commonly used method of additive manufacturing: material extrusion. We specifically examine the fused deposition modeling process, and then look at the related composite extrusion process which can extrude a continuous fiber (such as carbon fiber) along with a thermoplastic. The necessary elements for each course are lecture videos, knowledge checks, and project completion. For additional information on certain topics, I've included supplemental readings and videos throughout various lessons that might enhance your knowledge. Because all resources are not available to all students, these materials are optional. In addition, you will note that some of the lectures feature our department’s graduate students. These excellent students are sometimes closer to the material, having learned it recently, so we greatly appreciate their participation in the instructional process.